Seasoning Spray Dryer

Overview:
Food industry is a traditional Chinese national industry, has a history of thousands of years, and food additives in the food industry is an important part of the organization. With the development of society and the times, constantly improve people's quality of life, thereby promoting the rapid development of the food industry and food additives industry. The market for seasoning product quality requirements continue to improve, from the traditional microwave, vacuum baking dry form can not meet market demand. Seasoning is our special spray drying equipment for drying oil, sugar, fat, salt and other high hygroscopic seasoning products designed for a specific product, it solves the seasoning melted at high temperature easy to soften , thus ensuring the continuity of production. Produce products pure aroma, taste delicious, mellow aftertaste, high purity, full flavor, fresh, smell and taste. And to promote the use of some well-known condiment plant, we received a very satisfactory result.
 

Principle:
Seasonings, flavors and fragrances Spray Dryer is the application of high-speed centrifugal atomization principle, the raw material liquid high-speed rotary atomizer dispersed into small droplets, mass transfer through the hot air filtered clean direct contact with the droplets, pass heat exchange process so as to obtain a dry granular powder products. High speed, high efficiency, low step, effort, etc., especially for heat-sensitive materials can keep its color, smell and taste. Dried products of good quality, mobility, good solubility, high purity, help to improve product quality and achieve higher economic efficiency.

Features:
This machine is for seasoning, dried flavors and fragrances class of materials developed to open a special spray drying equipment, which has the following characteristics:
 

First, the product can keep the original color, smell and taste:

1, fast drying material
2, product flow and solubility

Second, the food industry meet sanitary requirements:
1, the air into the tower through the early effect, in effect, three-way high-temperature high efficiency filter.
2, the drying tower is run under a slight positive pressure state. Unpurified air is not contaminated material into the tower.
3, equipment piping inside and outside polished in the pipeline set up some quick open washing the wells.

Third, the exhaust emissions comply with environmental requirements:
1, the high efficiency cyclone dust collector and Shuimo composition, recovery of up to 99%.

Fourth, to solve the adsorption tower wall material accumulation phenomenon:
1, the inner wall of the tower material used SUS304 mirror panel production, minimize powder adsorption tower wall phenomenon.
2, the respective high tower tower diameter enlarged, reduced taper, preventing material build coking.
3, straight and pyramidal tower with pneumatic percussion device to prevent dust adsorption. Cone jacketed cold air cooling device.
Five, CIP automatic cleaning device:
1, the device polished inside and outside the pipe, in the drying tower, dust collector, piping set some quick open washing the wells, the installation of a number of self-cleaning ball. Solve problems when cleaning dried seasonings varieties and other issues.
Six, finished rewinding desiccant cooling and clean technology focus receipts:
1, drying tower cone lower part of promoting the diffusion temperature cooling structure.
2, the material attached to the wall using cold cutting system, effectively cutting the material is reduced caking problems.
3, through the desiccant material pneumatic conveying system, clean, air temperature control, long-range transport and cooling products. On the one hand from the cooling effect of the material, and the material during transport also acts as a binder; on the other hand change more points to close the material is concentrated to a receipt, reducing cross contamination of materials, to the production of food hygiene standards.
Seven high degree of automation control:
1, the touch screen display workflow.
2, PLC program control the entire working circuit.
3, automatic tracking adjustment technology fuzzy variables.
 

Application:
Salty flavor: beef powder flavor, pork flavor powder, chicken flavor powder, soup, a hundred mushroom essence.
All kinds of seafood: seashells enzyme protein powder, shrimp enzyme protein powder, fish enzyme protein powder and so on.



Technical Parameters:
 
Parameter
Model
TPG-5
TPG-25
TPG-50
TPG-100
TPG-150
TPG-200
TPG-300
Water evaporation(kg/h)
5
25
50
100
150
200
300
The amount of processing liquid feed(kg/h)
6.3-8.6
31.7-43
63.3-86.4
126.7-172.7
190-260
253-345
380-518
Finished output(kg/h)
1.3-3.6
6.7-18
13.3-36.4
26.7-72.7
40-110
53-145
80-218
Wet material solids(%)
20-40
The moisture content of the finished product(%)
<5
Inlet air temperature(℃)
150-280
Air temperature(℃)
70-120
Heat
Steam powered, coal stove, fuel (gas) stove
Products capture mode
Two cyclone or a wet cyclone dust collector
Control method
Touch screen PLC control, the conventional button controls

Note: The above data with the technological requirements of different materials change, without the ultimate basis for reference only.